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Industries Served
What we master

Our Expertise

DfM/DfA engineering, foaming propagation analysis and process simulation.
Tooling, bespoke automation and complete production lines.
Specialized low-volume in-house production for selected programs.

Tooling Design

•Foaming simulation • DfM
• Pre-serial & Modular molds
• Complete in-house mold manufacturing • Prototype to Serial molds

Equipment & Automation

Turnkey systems • Robotics & PLC integration • Automated production lines • Bespoke machinery

Foaming Simulation

Foam propagation analysis • Mold fill & ventilation simulation • Mold & venting optimization

Boutique Serial Production

Specialized PU foaming - Open-cell & Close-cell, Flexible, Rigid, Semi-rigid, Compact, Integral
• Lower-volume programs • OEM support

See all expertise
Applications

What polyurethane can do

Functional Encapsulation

Electrical & ICE drive units, heat pumps, battery packs and battery collision protection. Structural integration, vibration and shock dampening.

NVH Acoustic
&
Vibration Dampening

Open-cell flexible polyurethane foams engineered to attenuate noise, vibration, and harshness (NVH) by absorbing airborne sound and dissipating structure-borne vibrations across a broad frequency spectrum.

Thermal
&
Mechanical Shielding

Closed-cell rigid polyurethane foams engineered for thermal insulation and structural reinforcement, providing load distribution, impact resistance, and environmental protection under demanding operating conditions.

Lightweight Structural Parts

High-density microcellular polyurethane systems engineered for lightweight structural applications, delivering high stiffness-to-weight ratio, dimensional stability, and EMI transparency for covers, brackets, and sensor housings.

Premium Comfort
&
Interior Systems

Flexible and integral-skin polyurethane foams for ergonomic support, soft-touch surfaces, and durable, premium interiors across automotive and furniture applications.

Material advantages

Why polyurethane

Lightweight by nature

Large volume, low mass, adjustable density from 15 to 1000+ g/L

Multi-functional

Acoustic, thermal and mechanical performance in one part

Excellent adhesion

Bonds naturally to metals, plastics and composites

Design freedom

Enables complex geometries, integrated features, and undercuts through mold-in-place processing — reducing part count and eliminating assembly constraints.

Scalable process

Seamless transition from prototyping to series production using the same material system and process.

Excellent comfort

Soft-touch and cushioning systems engineered for ergonomic support, durability, and a premium tactile experience.

Cost-effective production

Simplified tooling and fast cycle times enable capital-efficient scaling and competitive part economics.

Trusted by industry leaders

BMW
Rolls Royce
Bosch
Adient
Forvia Faurecia
Grammer
Carcoustics
Autoneum
Hennecke Group
ZF TRW
Webasto
Johnson Controls
Lear Corporation
Kongsberg Automotive
Recaro
Bora
Liebherr
Knauf
Röchling
Greiner
Neveon
GF
Mubea
Ebusco
VDL
Tenneco
Woco
Fehrer
Proseat
Interblock
Turvac
FoamPartner
IAC
Prevent
Odelo
Novem
BMW
Rolls Royce
Bosch
Adient
Forvia Faurecia
Grammer
Carcoustics
Autoneum
Hennecke Group
ZF TRW
Webasto
Johnson Controls
Lear Corporation
Kongsberg Automotive
Recaro
Bora
Liebherr
Knauf
Röchling
Greiner
Neveon
GF
Mubea
Ebusco
VDL
Tenneco
Woco
Fehrer
Proseat
Interblock
Turvac
FoamPartner
IAC
Prevent
Odelo
Novem
Who we are

Engineering excellence.
Built on automotive expertise in Slovenj Gradec dating back to the 1950s.

Based in Slovenia, in the heart of Europe. A growing team of highly qualified engineers and specialists delivering advanced tooling, equipment and PU process solutions.

We cover the entire thermoset PU process chain with scalable solutions from low-volume applications to high-volume manufacturing. Tooling design, equipment, automation and boutique in-house production for lower-volume programs — One partner, full capability.

Using advanced chemical foaming simulations and a proprietary tooling methodology, we eliminate prototyping stages and deliver pre-serial molds ready for direct transition into production. Reducing cost, time and investment.

Slovenia, EU
Est. 2003
100+ employees
Full process chain
Alba Systems facility
Slovenj Gradec, Slovenia
Heart of Europe
Precision

In-house trial & testing of every mold before delivery

Sustainability

Simulation-driven process to reduce waste and material usage

Speed

Pre-serial molds that transition directly into serial production

Flexibility

Bespoke solutions tailored to your exact requirements

Get in Touch

Let's explore how polyurethane can enhance your next project.

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